Easy Lapped Zipper
Saturday, October 15, 2011 at 11:35AM Once you learn how to make a lapped zipper using this easy industrial method you won't shy from zippers any longer. Just 4 basic steps and you will have a professional looking finish to all you dresses and skirts.
The first thing to do it to make sure your seam allowance in the zipper seam is at least 1 inch or 2.5cm. As most commercial patterns only allow you 5/8" or 1.5cm you will need to add on the extra in the area of the zipper. Personally, I just add it all the way down the entire seam unless there is a design detail that would make this inappropriate.
Next lay your zipper on the edge of your seam with the top of the tape exactly at the top of your fabric. Mark where the stop for the bottom of the zipper hits on your seam. Don't just use the marking from your pattern, actually open the tails of the zipper and mark where the bottom of the zipper will hit.
Stitch from that mark all the way down the seam only leaving open the area where the zipper will be inserted.
In western style clothing, womens garments close right over left. (Men's are left over right) and if you start from the front and carry this right over left all the way around the body the fabric is still sitting in the same orientation at the side seam or the centre back. Find the left front of your zipper opening as this is where we will be starting to sew.
Lay your zipper, right side down on the left front of the garment stradling the bottom of the seam as shown.
Your zipper tab should be centred and in line with 1"mark at the top.
Stitch down the zipper tape on the outside edge all the way down. Make sure your needle is moved to the left and your zipper foot is away from the zipper teeth.
Now turn your zipper right side up and it should look like this.
Roll the fabric on the left front toward the zipper teeth, position your needle to the right side of the zipper foot. There should be a small roll of fabric and a gap from the seam to the teeth as pictured here, this is good, you want that little gap!
You will be stitching close to the rolled edge and the zipper teeth from bottom to top. Its a good idea to stop every so often and tug the fabric layers to ensure that it feed evenly. You will probably find the zipper tape feeds faster than your fabric so checking and adjusting every few inches will stop it from going un even at the top.
The left side is now finished and should look like this.
Match up the 1"marks at the top of your fabric sections with the right sides together and the zipper on top.
Move your needle back to the left side of the zipper foot and starting at the bottom of the zipper, you will be stitching all the way up to the top, keeping the 1"marks together and maintaining the same distance from the edge of the zipper tape to the cut edge of the fabric all the way up. This will ensure that your zipper is in straight.
Now its time to open out your garment to the right side. Pin the two 1"marks together and smooth out the finished zipper. The fold should just cover the top stitching that you see here from the left front. I like to press it with the iron to give me a sharp crease before marking and sewing the top stitching.
Unless you have a dead straight eye, I would recommend drawing your topstitching line onto the garment before you try to sew it. Industry standard is to be 1/2"from the fold; you can get away with up to 5/8"which is what you see on mine. Anything larger will look out of proportion. Start your line just below the zipper stop, exactly at the seam line, pivot at the 1/2"or 5/8"mark and go straight up.
Once your stitching gets close to the zipper slider, stop with the needle down and open the zipper to make it easier to stitch the last portion straight.
And here is your finished lapped zipper.
